for high flexibility in all areas.
for high flexibility in all areas.
high precision and control accuracy in all performance ranges.
highest quality and with best service.
FlexLine steam humidifiers

FlexLine steam humidifiers.
High flexibility in award-winning quality.

With the FlexLine, HygroMatik provides a modern generation of steam humidifiers which consists of a basic model that can be expanded to create an individual humidification solution suitable for all requirements. In order to make this flexibility available to our customers quickly, we have developed a modular system. This was awarded in three categories and the FlexLine received the Plus X Award.

 

With the FlexLine FL-TPRO, we offer a steam humidifier with innovative features for individual applications that require precision and control accuracy across all performance ranges. The FlexLine FL-TPRO can be equipped with both heating elements and electrodes.

 

Innovative and NEW:

Equipped with the “deionized water” option, the FlexLine FLE-TPRO (electrodes) can be operated with osmosis water thanks to a patented process. Discover the advantages.

 

Flexibility pays dividends.

All advantages at a glance.

  • A series of units for all applications and performance categories
  • Ease of installation by means of individual pre-configuration ex factory
  • Expansion of options for retrofitting
  • You only invest in the functions you really need
  • Easy operation
  • Highest quality and energy efficiency
  • Environmentally friendly incorporating reusable components

Product description

Custom made for every area of application.

The FlexLine basic model is the basis for all other configuration options. Through its individual extension capability, FlexLine is able to adapt to the requirements of differing areas of application:

    • Optimization of the indoor climate in industrial, commercial, cultural and leisure facilities
    • Control and stabilization of air humidity for industry and processes
air humidification in shopping mall in shopping center @
air humidification in conference rooms and meeting rooms @
air humidification automotive industry @

Optimum humidifying using the best methods.

FlexLine is available as an electrode as well as a heater element humidifier – depending on your water quality and the requirements for control accuracy.

air humidification with electrodes @

Replaceable stainless steel large area electrodes for different conductivities.

Electrode steam humidifiers are an optimal solution when simple and reliable steam humidification is required. Due to the high amount of material, the solid full-surface electrodes of HygroMatik are particularly durable and are very well suited for use with tap water. The electrodes have to be exchanged less often, which in turn keeps the maintenance costs low.

air humidification heating element @

Resistor type heater elements in highly corrosion resistant alloy.

Steam cylinders with resistance heater elements made of highly corrosion-resistant alloy are suitable for a wide variety of water qualities, especially for treated water. They offer an extremely high level of control accuracy and ensure a virtually continuous and maintenance-free operation.

Always the correct humidification performance.

Equip HygroMatik FlexLine with the power you need for optimum humidification. 16 performance classes with steam output from 10 lbs/hr up to 300 lbs/hr selectable in 6 unit sizes. An additional performance limitation can easily be programmed.

Manifold options for a humidification solution that fits perfectly.

Even the basic version of our FlexLine series is characterised by solid basic functions, long operating times and a long service life. But every installation is different, and so every project places unique requirements on the humidification solution. As an option, all FlexLine units can be customised at the factory with over 100 additional function combinations to meet the needs of the installation environment. Most FlexLine options can also be retrofitted or activated later. This means that you only invest in the humidifier version that you actually need. In addition, various protection and security functions can be installed and activated, e.g.

 

    • HyFlush (cylinder flushing device)
    • HyCool (integrated waste water cooling)
    • Stub line flushing
    • Communication via BACnet / Modbus
    • Safety release on 12V / 24V / 230V
    • Electrode version with demineralised water

This means that your system is optimally protected around the clock and you have less maintenance work. If needed, all options can be retrofitted. We are always pleased to provide advice.

Excellent ease of operation.

All HygroMatik FlexLine units are equipped with a capacitive 3.5“ touch screen whereby operation and programming is selected via a flat and intuitive menu structure analogous to modern smartphone logic. In addition to this, subsequent software updates are quickly and easily possible via USB stick.

  • At a glance comprehensible pictographs provide information on the operating condition
  • Simple and fast navigation
  • Information and system messages displayed as plain text
  • Readout of service messages with date and time
  • Integrated real-time clock
air humidification control @

Smart control – powerful and quick response.

The improved control and regulation technology of FlexLine units provides extensive possibilities which are simple and easy to operate.

 

    • Numerous control and reporting functions can be assigned to up to 11 relays depending on the unit
    • Freely programmable with overload protected digital input

» Load shedding: power limitation in the event of network overload or emergency power operation
» Blow-down on external request for specific operating conditions
» Stand-by mode: pre-heating by remote activation for a quick response time

    • Integrated communication protocol, Modbus RTU or BAcnet

Optimized unit performance for an efficient utilization.

As with all our products, the HygroMatik FlexLine has been developed for an expecially long life span. The units feature technologies that not only reduce the amount of maintenance required but also the wear of components. FlexLine offers the highest degree of efficiency where energy and resources are concerned.

electrode for steam humidifiers direct room humidification @
  • Adjustable power limitation from  25 % - 100 %
  • Adjustable load shedding to temporarily adapt operation to the respective load conditions
  • Long-term continuous operation: A robust base material provides our reusable cylinders with high temperature resistance and dimensional stability
  • The split cylinder is easy to open and can be cleaned without using chemicals
  • Extremely durable: All FlexLine cabinets are manufactured in corrosion-resistant stainless steel; the powder coating of the housing increases the lifespan and offers optimum work safety
air humidification pump @
  • Robust blow-down pump for removing scale deposits to ensure long operating life cycles and minimal maintenance
  • Highest safety standard for electrode steam humidifiers due to integrated mechanical circuit breaker and mechanical safety temperature limiter for heater type steam humidifiers
  • Heater type steam humidifier with capacitive proportional water level sensor without wearing parts

Comprehensive service functions.

We have equipped the HygroMatik FlexLine with intelligent service functions for operational safety. These provide a new level of safety, reliability, control and comfort.

    • Reliable: Preventive maintenance through permanent monitoring and intelligent evaluation of operating parameters
      can avoid unplanned downtimes
    • Convenient: Detailed messages enable deviations to be identified and rectified more quickly
    • Simple: The diagnostic mode can be started directly via the touch display without commissioning the unit completely
    • Flexible: Service intervals can be calculated by the unit according to time as well as the amount of steam produced

FlexLine FLE-TPRO (electrodes) – optional operation with demineralized water

FlexLine FLE-TPRO
Large performance range - precisely controllable

The FlexLine FLE-TPRO devices enable a wider range of steam output control. This makes the FlexLine FLE-TPRO particularly suitable for use in test laboratories and simulation systems. The second ring transducer and the additional expansion board are responsible for the control accuracy of the precision control. The smallest electrically controllable output of the FlexLine humidifier is halved, thus doubling the control accuracy of the humidifier.  

Larger humidifiers with 6 electrodes receive a controllable power reduction to reduce the surface load of the electrodes at low performance below 15% and at the same time double the control accuracy and the time between filling cycles.

With option 'operation using demineralized water'

The FlexLine FLE-TPRO can also be equipped with the 'operation with demineralized water' option. This FlexLine option uses a patented process to add the optimum amount of normal tap water to demineralized water, which ensures the conductivity required for stable operation. At the same time, however, the loss of hardness formers is reduced to a minimum, which enables a significantly longer operating time between maintenance.

 

With clear advantages

    • Lower investment costs than when using heating elements
    • Lower operating costs due to less wear and tear
    • Lower maintenance costs and longer maintenance intervals
    • Longer service life

FlexLine FLH-TPRO (heater type) – precision in perfection

FlexLine FLH-TPRO – precision in perfection

The HygroMatik FlexLine FLH-TPRO units are the solution for all applications in which constant humidification values are decisive for quality, for example the humidification of demanding production processes. Other common applications are test benches which require exact and constant reproducible ambient conditions for valid results.

The FlexLine FLH-TPRO offers all the advantages of FlexLine heater type steam humidifiers and supplements them with increased control accuracy of up to +/- 0.75%. To achieve this, the FlexLine FLH-TPRO is operated exclusively with fully demineralized water and therefore runs almost maintenance-free and without interruption.

The 3-fold solenoid valve is responsible for the control accuracy of the precision control which ensures continuous and steady feeding of the water into the cylinder without interruption. The unit is also equipped with an additional expansion board.

Another important feature is the additional analogue input for connecting a second humidity sensor. This enables sliding maximum limitation. This means that the steam output adapts smoothly to the maximum value and interruptions caused by switching off steam production are avoided.

Applications

Production and manufacturing processes

Public buildings and offices

Downloads

Brochures
Logo pdf
FlexLine (US)
Electrode and Heater Type Steam Humidifiers
Brochure
Logo pdf
FlexLine options (US)
Customize your FlexLine
Brochure
Logo pdf
FlexLine options – HyFlush, HyCool, stub line flush
Flyer
Logo pdf
MultiLance brochure (US)
Logo pdf
SuperFlush HyFlush brochure (US)
Cylinder Rinsing System
Logo pdf
VU brochure
Fan unit for direct room humidification
Specifications
Logo pdf
FlexLine electrode specification (US)
Electrode Steam Humidifiers
Logo pdf
FlexLine heater specification (US)
Heater Type Steam Humidification
Manuals
Logo pdf
FlexLine Plus heater manual
Logo pdf
FlexLine control climate manual
Logo pdf
FlexLine electrode manual
Logo pdf
FlexLine heater manual
Functional principles
Logo mp4
FlexLine principle
Maintenance videos
Logo mp4
FlexLine Electrode Maintenance
Logo mp4
FlexLine Heater Type Maintenance
3D Models
Logo zip
FLE, FLH, FLP
all sizes, 3D PDF
Logo zip
FLE, FLH, FLP
all sizes, STEP format
Logo zip
FLE, FLH, FLP
all sizes, IFC format
Drawings
Logo dxf
FLE, FLH, FLP
all sizes, DXF format
Logo pdf
FLE, FLH, FLP
all sizes, PDF
Logo dwg
FLE, FLH, FLP
all sizes, DWG format
Technical Data
Logo pdf
FlexLine Electrodes (US)
Technical Data
Logo pdf
FlexLine Heaters (US)
Technical Data
Archive
Logo pdf
HVAC Control Instruction Manual (B-C-CP)