Air humidification in the plastics industry @

for higher productivity, efficiency, and quality.

air humidification in plastics production @

for higher productivity, efficiency, and quality.

air humidification in plastics processing @

for higher productivity, efficiency, and quality.

WE HUMIDIFY THE AIR

Air humidification in the plastics industry.

Friction of plastics causes materials to become electrostatically charged which can lead to equipment damage and production downtime. Air humidity is an important factor in the plastics industry as humidified air binds dust particles much better than dry air.

Reducing the presence of dust deposits on sensitive components and surfaces will decrease the failure rate and enhance quality assurance. A precise and consistent humidity ensures improved conductivity of the ambient air, which helps to protect machinery from damage that can slow down operations.

Adiabatic humidification systems are ideal for providing cooling in instances where excessive heat is produced from operational equipment or production processes. The energy efficiency of such a system can also help to reduce the overall operational costs.

A working environment with a climate of 40-60% relative humidity also provides a number of employee benefits. These include increased productivity, motivation and comfort as well as reducing the rate of illnesses caused by dry air.

The advantages of air humidification in the plastics industry

Protects against dangerous electrostatic discharge
Increases productivity and product quality
Creates a healthy and pleasant working environment for operational staff
Reduces operating costs due to energy-efficient cooling performance

Products for this application

Electrode steam humidifiers

SteamKit E and H. Electrode and Heater Element Kits.

The HygroMatik installation kits SteamKit E and H have been especially designed for easy integration into your systems. The result – Hygienic steam – produced efficiently, safely and environmentally friendly.

FlexLine steam humidifiers.
High flexibility in award-winning quality.

The HygroMatik FlexLine series offers steam humidifiers for all applications and performance classes, which can be customised with extensive options to suit any humidification need.

StandardLine humidifiers.
Reliable and economical.

HygroMatik´s StandardLine is the solution for reliable steam humidification at a particularly attractive cost / performance ratio. A steam humidifier in solid processing quality, well-designed, maintenance-friendly and with short delivery times.

MiniSteam E. For direct room humidification.

The HygroMatik MiniSteam is a steam air humidifier for direct room humidification. It produces hygienic steam from mains water and is particularly environmentally-friendly and efficient.

Atomiser humidifiers

CAREL humiFog direct.
Adiabatic high-pressure atomiser.

The CAREL humiFog direct adiabatic high-pressure atomiser atomises fully demineralised water for direct room air humidification. It automatically cleans its pipes and thus combines maximum reliability with minimum operating costs.

CAREL humiSonic direct.
Adiabatic ultrasonic nebuliser.

The adiabatic ultrasonic nebuliser CAREL humiSonic direct generates an additional cooling effect in addition to the optimal humidification performance. When operated with demineraliszed water, it is very easy to maintain and guarantees 10,000 continuous operating hours.

LPS and HPS. Efficient humidification and cooling.

Our adiabatic humidification systems LPS and HPS were developed for efficient use in comfort and process humidification. The systems convince by their high efficiency and exact controllability. The additional cooling effect ensures a reduction of heat loads.

air humidification system air humidification air cooling high-pressure system @

HPS. High performance under high pressure.

The adiabatic high pressure nozzle system HPS humidifies the air in air conditioning and ventilation systems. It stands out with very high humidification performance yet extremely low energy consumption, efficiency of up to 98% and very high control precision.

air humidification system air humidification air cooling low-pressure system @

LPS. High performance - permanent operation.

The HygroMatik low pressure system LPS for adiabatic humidification and air cooling in air conditioning systems is really easy to install, space-saving and quiet. It offers maintenance-free operation up to 8,500 working hours.

Heater type steam humidifiers

FlexLine steam humidifiers.
High flexibility in award-winning quality.

The HygroMatik FlexLine series offers steam humidifiers for all applications and performance classes, which can be customised with extensive options to suit any humidification need.

air humidification electrodes steam humidifier @

StandardLine humidifiers.
Reliable and economical.

air humidification system with stainless steel cylinder @

FlexLine Plus and Process

for precision and process humidification.

HygroMatik FlexLine Plus and Process heater type steam humidifiers have been developed especially for the use in precision and process humidification, in sensitive areas of industrial production as well as for the stabilisation of the relative air humidity in laboratories and research facilities.

Downloads

Brochures

HygroMatik –
We humidify the air.

Company brochure

Öffnen Speichern

Application brochure

Plastics industry

Application flyer

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Similar areas of application

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In the print and paper industry, regulating the air humidity is necessary to ensure high-quality goods of materials and processes, as they both react strongly to humidity level changes.

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Wood processing.

Since timber is a natural raw material which absorbs and emits moisture in accordance with its surroundings, indoor air humidity levels can significantly affect the use and production process of wood.

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Automotive and aerospace.

In the automotive and aerospace industries, it can be challenging to maintain and control stable temperatures, especially during the production process e.g. in the foundry, painting line, and machinery room.

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Electronic and high-tech industry.

Electrostatic discharge (ESD) is more likely to happen if the air is too dry (less than 45% relative humidity). With the correct humidity level, costly damage to sensitive components or disruption to production processes can be prevented.

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Data centre.

In data centres, electronic components and especially the processors generate high heat when in operation. Regulating the indoor humidity is a very effective and cost-efficient way of cooling the air back to its required indoor temperature.

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Textile industry.

Optimum air humidity reduces the risk of yarn tears and breakage during the production process. Air humidification also helps to maintain the machinery speed and levels of productivity.

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Laboratories and clean rooms.

Temperature and relative humidity play a significant role in laboratories and clean rooms as they require stable, controllable atmospheric conditions in order to achieve comparable and consistent work results.

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air humidification systems for the food industry @

Food and luxury food.

Quality and freshness in food production can only be achieved through optimum air humidity. The correct moisture levels can stop foods from drying out and losing weight. At the same time, the ideal humidification encourages the ripening process of certain foods.

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Agricultural industry.

Healthy growth in an agricultural estate is largely dependent on the right levels of humidity. In plants, low humidity levels can produce stress, causing growth to slow down or even be compromised.

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Pharmaceutical industry.

Developing and manufacturing medical products requires controllable air humidity to ensure maximum quality and effectiveness and at the same time a disruption-free, hygienic process

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