for efficient precision and process humidification.
Steam humidifiers with heating elements.
for the highest quality, precision and hygiene.
FlexLine PLUS | PROCESS

Steam humidifiers FlexLine Plus and Process for precision and process humidification.

A stable and controlled room climate is indispensable for many production processes. Fluctuations in air humidity and especially excessively dry air have a massive influence on the raw materials used, on their processing capabilities and thus ultimately also on the quality of the end products.


HygroMatik FlexLine Plus and Process heater steam humidifiers have been developed especially for the use in precision and process humidification, in sensitive areas of industrial production as well as for the stabilisation of the relative air humidity in laboratories and research facilities.

Advantages for the operator

  • Precise control and reliable stabilisation of air humidity in the ambient and room air
  • Increased process efficiency by reducing errors and failures
  • Increased productivity and product quality
  • Protection against dangerous electrostatic discharges
  • Healthy and pleasant working environment for employees

Product description

Discover the benefits of the HygroMatik FlexLine Plus and Process:

FlexLine Plus and Process
Maximum flexibility that pays for itself.

As part of the FlexLine series, a new generation of steam humidifiers, the HygroMatik FlexLine Plus and Process units can be flexibly expanded from a basic model with appropriate options. Every humidifier can thus be optimally adapted to the individual requirements of a project.

 

Advantages for project planning

    • Reduction of installation complexity by means of individual pre-configuration ex factory
    • Optimum connection to the building management system
    • Optional Modbus or BacNet
    • Retrofittable with optional expansion options
    • You only invest in the functions you really need
air humidification in semiconductor production  @
air humidification in the laboratory @
air humidification in aircraft construction aerospace industry @

The optimal humidification performance.

Equip the HygroMatik FlexLine Plus and Process with the power you need for optimum humidification performance.There are seven output classes from 5 to 50 kg/h steam output in one unit size to choose from. In addition, individual performance adjustments can be programmed both at the factory and on site. Higher humidification performance is achieved by connecting units together.

Many options for individual configuration.

The respective basic model of the FlexLine is the basis for all other configuration options. Thanks to their individual equipment, HygroMatik FlexLine Plus and Process can be adjusted to the requirements of various industrial and process control applications and equipped with a wide range of options so that they optimally meet every project requirement (e.g. HyCool - integrated waste water cooling) . These options can also be retrofitted as needed.

Air humidification HyCool cooling  @

HyCool:
integrated waste water cooling to protect the pipes

Air humidification HighFlush lime management @

HyFlush:
integrated flushing function dissolves and removes deposits (e.g. calcium, magnesium etc.)

The robust stainless steel cylinders – high quality and hygienically clean.

In some application areas, such as hospitals or other medical areas, stainless steel cylinders are sometimes preferred. The stainless steel cylinders of HygroMatik FlexLine Plus and Process generate hygienic, mineral free steam and are designed accordingly for these applications.

 

  • The stainless steel split cylinders can be opened easily and cleaned without chemicals
  • The robust heater mounting allows a simple and fast installation and removal of the heating elements
  • Available in two cylinder sizes with volumes attuned to the humidification capacity
air humidification systems certified hygienic @
air humidification hygienic stainless steel steam cylinder @

Compact and low-maintenance.

When operated with softened or tap water, the minerals and salts contained in the water precipitate. These deposits are stirred up by the integrated rinsing and lime collection system during partial blowdown and can be removed by the powerful blowdown pump. The amount of particles accumulated in the strainer is thus significantly reduced.

 

    • Robust removable strainer allows easy removal of hardeners
    • The combined rinsing and lime collection system is integrated in the unit and ensures compact dimensions for HygroMatik FlexLine Plus and Process
    • Plug connections, cylinder clamping ring and steam hose adapter enable fast and easy maintenance

Durable and safe.

HygroMatik FlexLine Plus and Process units heat the water with the aid of one, three or six resistance heaters in the stainless steel cylinder according to the immersion heater principle. The heaters are made of highly corrosionresistant Incoloy825 (chromium nickel molybdenum alloy) and therefore extremely durable. The mechanical overheating protection of the heaters together with the electronic proportional level control provides double protection.

air humidification heating element @

Robust and efficient.

HygroMatik FlexLine Plus and Process have been developed, like all our products, for particularly long operating times. The units are characterised by technologies that, in addition to the maintenance effort, minimise the wear of unit components and use energy and resources in a highly efficient manner.

    • Extremely durable: All FlexLine cabinets and cylinders are made of corrosion-resistant stainless steel; the powder coating of the cabinet further increases the durability and offers optimum occupational safety
    • Heater steam humidifier with robust, contactless and therefore wear-free level control
    • Robust blowdown pump for removing hardeners to ensure long operating life cycles and low maintenance requirement
    • Adjustable load shedding between 25 and 100% for temporary or permanent adjustment of the operation to the respective load conditions
air humidification precision pump @

Excellent ease of operation.

All HygroMatik FlexLine Plus and Process units are equipped with a capacitive 3.5“ touch display. Operation and programming is made via a flat and intuitive menu structure analogous to modern smartphone logic. In addition to this, subsequent software updates are quickly and easily possible via USB stick.

    • At a glance comprehensible pictographs provide information on the operating condition
    • Simple and fast navigation
    • Information and system messages are displayed as plain text
    • Readout of service messages with date and time
    • Integrated real-time clock
air humidification steam control @

Intelligent and responsive.

The improved control and regulation technology of HygroMatik FlexLine Plus and Process units offers extensive possibilities with equally simple and comfortable operation.

      • Numerous control and reporting functions can be assigned up to 11 relays depending on the unit
      • Freely programmable, overload-protected digital input

          • Load shedding: power limitation in the event of network overload or emergency power operation
          • Blow-down on external request for specific operating conditions
          • Stand-by mode: pre-heating by remote activation for a quick response time
      • Integrated communication protocol Modbus RTU or BACnet

 

Safety and service.

We have equipped the HygroMatik FlexLine Plus and Process units with intelligent service functions for operational safety. These offer a high level of safety, reliability, control and comfort.

 

    • Reliable: Preventive maintenance through permanent monitoring and intelligent evaluation of operating parameters can avoid unplanned downtimes
    • Convenient: Detailed messages enable deviations to be identified and rectified more quickly
    • Simple: The diagnostic mode can be started directly via the touch display without commissioning the unit completely
    • Flexible: Service intervals can be calculated by the unit according to time as well as the amount of steam produced
air humidification hygienic stainless steel steam cylinder @

The HygroMatik FlexLine Process – perfect precision.

The HygroMatik FlexLine Process units are the solution for all applications in which constant humidification values are decisive for quality, for example the humidification of demanding production processes. Other common applications are test benches which require exact and constant reproducible ambient conditions for valid results.

The HygroMatik FlexLine Process offers all the advantages of FlexLine Plus and supplements them with increased control accuracy of up to +/- 0.5 %. To achieve this, the FlexLine Process is operated exclusively with fully demineralised water and therefore runs almost maintenance-free and without interruption.

The 4-fold solenoid valve is responsible for the control accuracy of the precision control which ensures continuous and steady feeding of the water into the cylinder without interruption. 

Another important feature is the additional analogue input for connecting a second humidity sensor.

This enables sliding maximum limitation. This means that the steam output adapts smoothly to the maximum value and interruptions caused by switching off steam production are avoided.

air humidification system precision air humidification @

HygroMatik FlexLine Plus and Process in a direct comparison.

Moisture profile in operation with purified water (Measuring point directly after 2-3 x humidification distance)

Applications

Production and manufacturing processes

Public buildings and offices

Downloads

Brochures
Logo pdf
FlexLine Plus Process HVAC
(Heater Type Steam Humidifiers)
Brochure
Logo pdf
FlexLine option HyTherm
(Insulating cylinder coat)
Flyer
Logo pdf
MultiLance – Steam manifold system
Flyer
Logo pdf
Sensor brochure
Sensors and hygrostats
Logo pdf
VU Fan unit for direct room humidification
Brochure
Logo pdf
VortexSteam brochure
Vortex modules to reduce absorption distances
Specifications
Logo pdf
FlexLine Plus TPRO specification
Heater Type Steam Humidifiers
Logo pdf
FlexLine Plus specification
Heater Type Steam Humidifiers
Logo pdf
VortexSteam specification
Vortex modules to reduce absorption distances
Manuals
Logo pdf
FlexLine Plus heater manual
Logo pdf
FlexLine control climate manual
Functional principles
Logo mp4
FlexLine Plus Process principle
Maintenance videos
Logo mp4
FlexLine Plus Maintenance
3D models
Logo zip
FLE, FLH, FLP
all sizes, STEP format
Logo zip
FLE, FLH, FLP
all sizes, 3D PDF
Logo zip
FLE, FLH, FLP
all sizes, IFC format
Drawings
Logo pdf
FLE, FLH, FLP
all sizes, PDF
Logo dwg
FLE, FLH, FLP
all sizes, DWG format
Logo dxf
FLE, FLH, FLP
all sizes, DXF format
Technical Data
Logo pdf
FlexLine Plus HVAC
Technical Data
Logo pdf
FlexLine Process HVAC
Technical Data